Product Description
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Product Description
QLV silent chains are our top-of-the-line solution for your power transmission needs. These chains are designed to offer exceptional performance, efficiency, and noise reduction for machine running.
These chains are made from high-strength steel, with linked plates and pins that fit together tightly to minimise noise and vibration during operation. They can transfer power more effectively than other chains without sacrificing noise reduction
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other chains?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the chain (with photos if available) 2. Pitch of the chain 3. Width of the chain 4. Length and quantity of the chain 5. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
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| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery |
| Material: | Carbon Steel |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does the design of a transmission chain impact its efficiency?
The design of a transmission chain plays a crucial role in determining its efficiency and overall performance. Here’s a detailed explanation:
1. Link Shape and Geometry: The shape and geometry of the chain links directly affect the efficiency of power transmission. Chains with optimized link designs, such as streamlined or curved profiles, reduce friction and minimize energy losses during operation. These design features enhance the chain’s efficiency and contribute to smoother power transfer.
2. Bearing Surfaces: The design and quality of bearing surfaces in a transmission chain significantly impact its efficiency. Well-designed chains incorporate precision-machined bearing surfaces that minimize friction and wear. Smooth and accurately machined surfaces reduce energy losses caused by friction, resulting in higher efficiency and improved overall performance.
3. Roller and Bushing Design: The design of the rollers and bushings in a transmission chain can greatly influence its efficiency. Chains with properly designed rollers and bushings reduce friction and enable smooth rotation. Low-friction contact surfaces between the rollers and sprockets ensure efficient power transmission, reducing energy waste and improving the overall efficiency of the chain.
4. Lubrication System: The design of the lubrication system within the chain also affects its efficiency. Proper lubrication reduces friction and wear, allowing the chain to operate more efficiently. Some transmission chains incorporate self-lubricating features or advanced lubrication mechanisms to ensure optimal lubrication throughout the chain, further improving efficiency.
5. Material Selection: The choice of materials for the chain’s components, such as links, rollers, and bushings, impacts its efficiency. High-quality materials with excellent wear resistance and low friction coefficients contribute to higher efficiency. Additionally, lightweight materials can reduce the overall weight of the chain, resulting in lower inertia and improved efficiency.
6. Precision Manufacturing: The precision and accuracy with which a transmission chain is manufactured can directly affect its efficiency. Chains produced with tight tolerances and high-quality manufacturing processes ensure proper fit, reduced friction, and optimal power transfer, resulting in improved efficiency.
It is important to note that the design considerations and features mentioned above can vary depending on the specific type and application of the transmission chain. Consulting with experts or manufacturers can provide further insights into the design features that optimize efficiency for a particular transmission chain.
How does the choice of material impact the performance of a transmission chain?
The choice of material for a transmission chain plays a crucial role in its overall performance and durability. Here’s a detailed answer to the question:
1. Strength and Load Capacity: Different materials have varying levels of strength and load-carrying capacities. High-strength materials like alloy steel or stainless steel offer superior strength and can withstand heavy loads. The choice of a material with adequate strength ensures that the transmission chain can handle the required load without premature wear or failure.
2. Wear Resistance: The material used in the construction of a transmission chain affects its wear resistance. Some materials, such as hardened steel or certain alloys, have excellent wear resistance properties, allowing the chain to withstand abrasive conditions and prolong its lifespan. Choosing a material with good wear resistance reduces the need for frequent chain replacements and maintenance.
3. Corrosion Resistance: In environments where corrosion is a concern, such as outdoor or corrosive industrial settings, selecting a material with high corrosion resistance is essential. Stainless steel or specially coated chains offer excellent resistance to rust and corrosion, ensuring reliable performance and longevity even in harsh conditions.
4. Fatigue Strength: The material’s fatigue strength is crucial in applications where the transmission chain undergoes repeated cyclic loading. Fatigue failure can occur when a chain is subjected to continuous stress cycles, leading to cracks and eventual failure. Materials with high fatigue strength, such as specific alloys or heat-treated steels, are ideal for applications that require excellent fatigue resistance.
5. Temperature Resistance: The operating temperature of an application can impact the choice of material for a transmission chain. Some materials, such as heat-treated steels or specialized alloys, can withstand high-temperature environments without losing their mechanical properties. In contrast, certain plastics or polymers may be suitable for low-temperature applications. Choosing a material that can withstand the expected temperature range ensures optimal performance and prevents premature chain failure.
6. Cost Considerations: The choice of material also involves cost considerations. Some high-performance materials, such as stainless steel or specialized alloys, may have a higher initial cost compared to standard carbon steel chains. However, the increased performance, longevity, and reduced maintenance requirements provided by these materials may result in long-term cost savings.
It’s important to carefully assess the specific requirements of the application, including load capacity, environmental conditions, and operating parameters, when choosing the material for a transmission chain. Consulting with industry experts or manufacturers can help determine the most suitable material for optimal chain performance and longevity.
What is a transmission chain and how does it work?
A transmission chain is a type of mechanical chain used to transmit power between two or more rotating shafts. It consists of a series of interconnected links that engage with toothed sprockets to transfer motion and torque.
In a typical transmission chain system, the chain wraps around two or more sprockets, with one sprocket connected to the input shaft and the other(s) connected to the output shaft(s). As the input shaft rotates, the chain moves along the sprockets, causing the output shaft(s) to rotate at the same speed or different speeds depending on the sprocket sizes.
The functioning of a transmission chain relies on the principle of mechanical power transmission through interlocking links and the engagement between the chain and the sprocket teeth. The chain’s links are designed to fit precisely with the sprocket teeth, ensuring a positive and reliable transfer of power.
As the chain engages with the sprockets, the teeth on the sprockets push against the chain’s rollers or pins, causing the chain to move. This movement transfers rotational motion and torque from the input shaft to the output shaft(s), enabling the transmission of power and facilitating various mechanical operations.
Transmission chains are widely used in various applications such as automotive engines, motorcycles, bicycles, industrial machinery, and power transmission systems. They are valued for their durability, efficiency, and ability to handle high loads and speeds.
editor by CX 2024-01-05